About the role
Job Summary
Troubleshoots, assembles, installs, tests and maintains mechanical systems using all necessary tools to keep equipment available and capable. Learns and understands the protocols of working safely with electricity and other energy sources with industrial equipment. May work independently and instruct or coach others.
Key Responsibilities
Health, Safety & Environmental (HSE)Stop work and immediately report any major injury hazards.Report any work-related injury, illness, incident or hazard.Comply with HSE standards, policies, procedures and regulations.Use appropriate personal protective equipment.Promote interdependence by looking out for one another.Correct hazards within your control and capabilities.Recognize how your work may impact the environment and work to minimize the negative impact.Engage in HSE Training.QualityApplies high standards of workmanship and craftsmanship.Support equipment uptime and downtime failure analysis.Performs work in accordance with diagrams, sketches, operation manuals and specifications using various tools, measuring and testing instruments.Provide feedback into the Preventive Maintenance system.Follows all process documentation and quality procedures.Raises issues to minimize cost and quality exposures.Performs quality inspections.DeliveryFully proficient performing troubleshooting, mechanical repairs and maintenance of equipment .Instructs and coaches others and acts as an informal resource for team members with less experience.Perform and documents preventive, emergency, corrective and predictive maintenance activities.Maintains clean and orderly work area, including routine housekeeping and machine cleaning tasks.Performs other miscellaneous duties as required to meet production goals.Identify and reduce manufacturing constraintsSchedule maintenance activities around production requirementsSolve problems and improve processesParticipate in continuous improvement activitiesTeamworkCommunicates effectively with the assigned team and with all support teams.Completes training and personal development in line with business requirements.Participates actively with local Total Productive Maintenance (TPM) teams in ways to improve quality, safety, process, material flow, and employee development.
Competencies
Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.
Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
Customer focus - Building strong customer relationships and delivering customer-centric solutions.
Decision quality - Making good and timely decisions that keep the organization moving forward.
Drives results - Consistently achieving results, even under tough circumstances.
Manages complexity - Making sense of complex, high quantity, and sometimes contradictory information to effectively solve problems.
Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.
Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.
Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.
Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.
Values differences - Recognizing the value that different perspectives and cultures bring to an organization.
Education, Licenses, Certifications
High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.
This position may require licensing for compliance with export controls or sanctions regulations.
Experience
Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.
Qualification:- Diploma in Mechanical Engineering
Experience required in years:- 5 to 7 Years
Hand on Experience required in:- Especially in Facility & Utility equipments Maintenance including Compressors, Central coolant system, Domestic water system, PIV maintenance, HVAC Operation & maintenance, Solar plant maintenance, Roof maintenance, Air dryer maintenance, DG Maintenance, Power house operation & maintenance, ETP/STP maintenance, Pump & Motor maintenance, HVLS fan maintenance, Fire Prevention & Fire alarm system basic maintenance & operation etc.
Key Job Responsibilities
1. Utility Equipment Maintenance
Perform preventive, predictive, and breakdown maintenance of
AirCompressors(Screw/Reciprocating)
ChillersandCoolingTowers
HVACSystems
IndustrialPumps
DM/ROWaterTreatmentPlants
FireHydrant&SprinklerSystems
ETP/STPSystems
DGSets(MechanicalSystems)
UtilityPipingNetworks(Air,Water,Fuel,Gas)
VacuumSystems
HydraulicandPneumaticSystems
2. Preventive Maintenance
ExecutePMschedulesasperSAP/Maximo/CMMS.
Conductlubricationactivitiesasperlubricationmatrix.
Carryoutconditionmonitoringinspections.
Inspectleakages,vibration,temperature,pressure,andabnormalnoises.
MaintainPMrecordsanddocumentation.
3. Breakdown Maintenance
Attendutilitybreakdownsimmediately.
Identifyrootcauseoffailures.
Restoreequipmentsafelywithintargetdowntime.
Implementcorrectiveandpreventiveactions(CAPA).
Supportemergencymaintenanceactivities.
4. Pump & Piping Maintenance
Pumpoverhaulingandalignment.
Mechanicalsealreplacement.
Bearingreplacement.
Valvemaintenanceandservicing.
Pipelineleakagerectification.
Flange,gasket,andexpansionjointreplacement.
5. Compressor & Pneumatic System Maintenance
Compressorservicingandoverhaul.
Airdryermaintenance.
Filterreplacement.
Leakdetectionandreduction.
Pressureregulationsystemmaintenance.
6. Facility Maintenance Activities
Buildingmaintenancesupport.
Roofingandgutterinspection.
Doorandshuttermaintenance.
Civilutilitycoordination.
Utilityinfrastructureinspection.
7. Reliability Improvement
ParticipateinRCA(RootCauseAnalysis).
PerformWhy-WhyAnalysis.
SupportTPMinitiatives.
ImplementKaizenprojects.
ImproveMTBFandreduceMTTR.
8. Safety & Compliance
FollowLOTOprocedures.
WorkPermitcompliance.
HotWorkPermitadherence.
ConfinedSpaceentrycompliance.
EnsurePPEutilization.
Participateinsafetyauditsandriskassessments.
9. Spares Management
Identifycriticalsparerequirements.
Monitorspareconsumption.
Raisesparerequisitions.
Supportinventoryoptimization.
10. Documentation & Reporting
Maintainmaintenancehistoryrecords.
Preparebreakdownreports.
UpdateCMMS / Maximoworkorders.
Recordutilityperformancedata.
Supportinternalandexternalaudits.
Required Technical Skills
Mechanical Skills
✅ Bearing replacement
✅ Pump alignment (Laser/Dial)
✅ Mechanical seal replacement
✅ Gearbox maintenance
✅ Conveyor maintenance
✅ Compressor maintenance
✅ Hydraulic systems troubleshooting
✅ Pneumatic systems troubleshooting
✅ Pipe fitting and fabrication
✅ Welding knowledge
✅ Utility equipment overhauling
Utility System Knowledge
Air Compressor Systems
Screwcompressors
Airdryers
Airreceivers
FRLunits
Compressedairdistributionsystems
Water Systems
ROPlant
DMPlant
SoftenerSystem
CoolingTowers
Chillers
Fire Protection Systems
Firehydrants
Sprinklersystems
Jockeypumps
Dieselfirepumps
HVAC Systems
AHU
FCU
Ventilationsystems
Exhaustsystems
Predictive Maintenance Skills
Vibrationmonitoringbasics
Thermographyawareness
Ultrasonicleakdetection
Conditionmonitoringtechniques
Lubricationmanagement
Safety Skills
LOTO
PTW(PermittoWork)
Hot work
WorkingatHeight
ConfinedSpaceSafety
FireSafetyAwareness
HazardIdentification
Chemical safety
Pollution Prevention opportunities
RiskAssessment
Computer Skills
Maximo
MSExcel
MSWord
PowerPoint
CMMSSystems
Behavioral Competencies
ProblemSolving
Teamwork
Ownership&Accountability
CommunicationSkills
EmergencyResponseCapability
ContinuousImprovementMindset
PositiveSafetyAttitude